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160kW Cummins Diesel Generator Set

Complete Diesel Power System for Industrial & Commercial Operations

Description

The 160kW Cummins Diesel Generator Set is a fully integrated power system that combines a heavy-duty Cummins diesel engine, high-performance brushless alternator, advanced digital control panel, and comprehensive protection systems into a single factory-tested unit. Designed for users who need turnkey power generation without complex on-site assembly.

This generator set delivers 160 kilowatts of real power output (200 kVA apparent) in prime mode with the ability to provide up to 176 kW (220 kVA) for short-duration emergency standby operation. The complete package includes engine, alternator, cooling system, fuel system, electrical controls, and exhaust treatment mounted on a rugged steel skid frame.

Application Areas

Petrochemical Plants: Supplies essential process control and safety system power at refineries and chemical processing facilities where any interruption could result in hazardous conditions or production losses.

Airport Infrastructure: Powers runway lighting, navigation aids, terminal buildings, baggage handling systems, and air traffic control facilities requiring ultra-reliable backup capability.

Mining Operations: Delivers robust performance in harsh underground or open-pit environments where equipment must operate continuously under extreme dust, vibration, and temperature variations.

Large-Scale Agriculture: Provides primary power source for remote farming operations including automated milking parlors, grain drying facilities, irrigation pumping stations, and cold chain logistics.

Detailed Specifications

Item Data
Prime Output 160 kW (200 kVA) @ PF=0.8
Standby Output 176 kW (220 kVA)
Engine Model Cummins QSL9-G3
Engine Type L6, 4-stroke, water-cooled diesel
Displacement 8.9 Liters
Bore x Stroke 114mm x 145mm
Natural Aspiration Turbocharged + aftercooled
Governor Type Electronic isochronous (ECM)
Fuel Injection High-pressure common rail
Starting System 24V DC electric motor
Battery Configuration 2x 150Ah maintenance-free lead-acid
Alternator Make Premium brand (Stamford type)
Excitation Method Brushless, self-regulating
AVR Digital automatic voltage regulator
Coupling Flexible disc drive
Voltage / Frequency 400/230V AC, 50Hz, 3-phase
Phase Sequence A-B-C (U-V-W)
Power Factor Range 0.8 lagging to unity
Fuel Tank Capacity 450 Liters integrated
Runtime @100% Load ~11.5 hours
Control Module DSE7320 auto-start/auto-transfer
Main Circuit Breaker 3-pole + neutral MCCB/ACB

System Integration Features

The generator set comes pre-wired and pre-plumbed from the factory, minimizing installation time and reducing on-site wiring errors. All interconnecting cables between the engine, alternator, control panel, and battery are factory-installed and tested. The integrated base-mounted fuel tank eliminates the need for separate day tanks and external fuel piping.

An optional integrated automatic transfer switch (ATS) cabinet can be factory-mounted on the same skid, creating a single-package solution that simplifies installation while ensuring optimal coordination between the generator controller and transfer switch logic.

What differentiates a generator set from just a generator?
A generator set includes all necessary components as a complete system: engine + alternator + control panel + cooling + fuel system + protection devices, all matched and tested together. Buying individual components separately risks compatibility issues.
What load types can this generator handle?
This 160kW model handles resistive loads (heating, lighting), inductive loads (motors, transformers), capacitive loads (UPS systems, capacitor banks), and non-linear loads (VFDs, rectifiers) with appropriate sizing margins applied.
Is there an option for dual-fuel capability?
Yes, we offer a bi-fuel conversion kit that allows operation on both diesel and natural gas. This provides operational flexibility and can reduce fuel costs when natural gas is available at favorable rates.
What documentation is provided with delivery?
Each unit ships with operation manual, spare parts catalog, wiring diagrams, test report certificate, warranty registration card, and certificates of origin for engine and alternator components.

Contact our sales engineers today for pricing and configuration assistance on the 160kW Cummins Diesel Generator Set.

Contact Sales Team

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