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160kW Cummins Diesel Generator

High-Performance Diesel Generator for Continuous Power Needs

Introduction

The 160kW Cummins Diesel Generator stands as a benchmark in the mid-range diesel generator market, offering an optimal combination of power output, fuel economy, and long-term reliability. Built on Cummins decades of engine manufacturing expertise, this generator is designed to deliver consistent performance in the most challenging operational environments.

This unit features the latest generation of Cummins common-rail fuel injection technology, which precisely controls fuel delivery to each cylinder, resulting in cleaner combustion, lower emissions, and improved fuel efficiency across all load conditions.

Industry Applications

Food Processing: Maintains refrigeration systems, cooking lines, and packaging machinery during grid failures, preventing costly product spoilage and ensuring food safety compliance.

Cement & Aggregate Plants: Powers crushers, conveyors, and grinding mills at remote quarry locations where utility power is unavailable or cost-prohibitive.

Marine & Port Facilities: Provides shore power or emergency backup for port operations including container cranes, ship-to-shore equipment, and terminal logistics systems.

Rental Companies: A popular choice among equipment rental fleets due to its durability, ease of maintenance, and broad applicability across diverse customer requirements.

Complete Specifications

Item Details
Prime Power Rating 160 kW / 200 kVA @ 50Hz (PF=0.8)
Standby Power Rating 176 kW / 220 kVA
Engine Model Cummins QSL9-G5
Engine Type Inline 6-cylinder, 4-stroke diesel
Natural Aspiration Turbocharged + charge air cooled
Governor System Electronic control module (ECM) with isochronous governing
Fuel Injection High-pressure common rail (HPCR)
Starting Motor 24V DC, gear-reduction starter
Charging Alternator 28V / 50A belt-driven
Alternator Brand Premium brand (Stamford/Marathon equivalent)
Poles 4-pole rotating field
Excitation Brushless, self-excited with PMG option
AVR Type Digital automatic voltage regulator
Standard Voltage 400/230 V, 3-phase, 50 Hz
Phase Sequence U, V, W (A, B, C)
Frequency Regulation ±0.25% steady state
Transient Response ISO 8528 G3 compliant
Total Harmonic Distortion THD < 2% no-load, THD < 5% balanced 3-phase load

Maintenance & Service Features

The engine design incorporates extended oil change intervals up to 500 hours under normal operating conditions. Spin-on filters for oil, fuel, and air allow quick replacement without special tools. The side-mounted service points provide convenient access for daily checks and routine maintenance procedures.

A comprehensive diagnostic interface allows technicians to retrieve fault codes, operating history, and performance trends directly from the ECM, enabling proactive maintenance planning and rapid troubleshooting when issues arise.

What is the expected lifespan of this generator?
With proper maintenance following manufacturer guidelines, a well-maintained 160kW Cummins diesel generator can achieve 20,000-30,000 running hours before major overhaul, translating to 15-25 years of typical standby service life.
Can this generator run on biodiesel blends?
Yes, this model can operate on biodiesel blends up to B20 (20% biodiesel) without modification. Higher blend ratios require consultation with our engineering team regarding filter changes and material compatibility.
Does it come with pre-operation testing?
Every unit undergoes comprehensive factory testing including full-load heat run, load acceptance tests, and protection function verification before shipment. A factory test report is included with each delivery.
What training options are available?
We offer operator training programs covering safe startup/shutdown procedures, daily inspection checklists, basic troubleshooting, and emergency response protocols. Training can be conducted on-site or at our facility.

Get in touch for pricing, lead time, and technical details on the 160kW Cummins Diesel Generator.

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