160kW Cummins Diesel Generator Set
All-in-One Diesel Power Solution for Critical Power Needs
Introduction
The 160kW Cummins Diesel Generator Set represents the pinnacle of integrated power generation engineering, bringing together a proven Cummins diesel engine, precision-engineered brushless alternator, intelligent digital control system, and factory-matched ancillary components into a cohesive, turnkey package. Every component is selected and tested to work together seamlessly from day one.
This generator set is engineered for users who demand maximum uptime, minimal maintenance burden, and predictable total cost of ownership. Whether deployed as an emergency standby unit for a commercial building or as prime power for a remote industrial site, this 160kW system delivers reliable performance across its entire operating envelope.
Where It Is Used
Hospital & Medical Campus: Serves as the backbone of emergency power systems supporting surgical suites, intensive care units, life support equipment, imaging diagnostics, and laboratory facilities where power interruption is simply not acceptable.
Data Center & Colocation: Provides UPS-grade backup power with excellent frequency stability and low harmonic distortion, protecting mission-critical IT infrastructure from grid anomalies and extended outages.
Manufacturing Complex: Delivers consistent power quality for automated production lines, plastic injection molding, CNC machining, welding stations, and material handling systems that require stable voltage under varying load conditions.
Utility & Substation: Functions as black-start capability or peaking power source for electrical utilities requiring rapid deployment of supplemental generation capacity during demand spikes or grid emergencies.
Full Specification List
| Parameter | Specification |
|---|---|
| Prime Power Rating | 160 kW / 200 kVA (continuous) |
| Emergency Standby Rating | 176 kW / 220 kVA (limited time) |
| Diesel Engine | Cummins QSL9-G5 |
| Engine Configuration | L6 inline, 4-stroke CI engine |
| Bore x Stroke | 114mm x 145mm (4.49 x 5.71 in) |
| Swept Volume | 8.9 Liters (543 in3) |
| Compression Ratio | 16.0:1 |
| Aspiration | Turbocharged + charge air aftercooled |
| Fuel Injection System | Common rail direct injection, electronically controlled |
| Governor Class | ISO 8528 G3 isochronous electronic |
| Fuel Consumption @100% Prime | ~38 L/hr (10 US gal/hr) |
| Fuel Consumption @75% Prime | ~28.5 L/hr |
| Fuel Consumption @50% Prime | ~19 L/hr |
| Lube Oil Capacity | 26 Liters |
| Coolant Capacity | 18 Liters |
| Alternator Configuration | Brushless, 4-pole rotating field |
| Voltage Regulation | ±0.5% (AVR controlled) |
| Total Harmonic Distortion | <3% no-load to full linear load |
| Standard Voltage | 400/230 V AC, 50 Hz, 3-phase + N |
| Control Panel | DSE7320 auto-start with LCD display |
| Protection Systems | Overspeed/underspeed, high/low voltage, overload, short circuit, reverse power, loss of excitation |
| Base Frame Type | Heavy-duty steel channel with anti-vibration mounts |
| Fuel Tank | 500L double-wall (optional single wall) |
| Estimated Runtime | ~13 hours at 75% load on standard tank |
| Noise Level (open type) | ≤78 dB(A) @ 7 meters |
| Noise Level (silent canopy) | ≤68 dB(A) @ 7 meters |
Quality & Reliability Assurance
Every 160kW Cummins Diesel Generator Set undergoes rigorous factory acceptance testing including a minimum 2-hour full-load run, load bank verification, automatic transfer function test, and complete protection system validation. Each unit ships with a detailed test report documenting all measured parameters against specification limits.
The generator set design follows ISO 8528 international standards for reciprocating engine-driven AC generating sets, ensuring compliance with globally recognized performance and safety requirements. All major components carry individual manufacturer warranties backed by authorized service networks worldwide.
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